Power Plant Operators, Distributors, and Dispatchers

Power plant operators, dispatchers, and distributors control the systems that generate and distribute electric power.

Power plant operators, distributors, and dispatchers typically do the following:

  • Control power-generating equipment, such as boilers, turbines, generators, and reactors
  • Read charts, meters, and gauges to monitor voltage and electricity flows
  • Check equipment and indicators to detect evidence of operating problems
  • Adjust controls to regulate the flow of power
  • Start or stop generators, turbines, and other equipment as necessary

Electricity is one of our nation's most vital resources. Power plant operators, distributors, and dispatchers control power plants and the flow of electricity from plants to substations, which distribute electricity to businesses, homes, and factories. Electricity is generated from many sources, including coal, gas, nuclear energy, hydroelectric energy (from water sources), and wind and solar power.

The following are types of power plant operators, distributors, and dispatchers:

Nuclear power reactor operators control nuclear reactors. They adjust control rods, which affect how much electricity a reactor generates. They monitor reactors, turbines, generators, and cooling systems, adjusting controls as necessary. Operators also start and stop equipment and record the data. They may need to respond to abnormalities, determine the cause, and take corrective action.

Power distributors and dispatchers, also known as systems operators, control the flow of electricity as it travels from generating stations to substations and users over a network of transmission and distribution lines. They prepare and issue switching orders to route electrical currents around areas that need maintenance or repair. Distributors and dispatchers also monitor and operate current converters, voltage transformers, and circuit breakers. They must detect and respond to emergencies, such as transformer or transmission line failures.

Power plant operators control, operate, and maintain machinery to generate electric power. They use control boards to distribute power among generators and regulate the output from several generators. They regulate the flow of power between generating stations and substations, and they monitor instruments to maintain voltage and electricity flows from the plant.


Line Installers and Repairers

Line installers and repairers install or repair electrical power systems and telecommunications cables, including fiber optics.

Electrical power-line installers and repairers typically do the following:

  • Drive work vehicles to job sites
  • Install, maintain, or repair the power lines that move and distribute electricity
  • Identify defective devices, circuit breakers, fuses, voltage regulators, transformers, and switches
  • Inspect and test power lines and auxiliary equipment
  • String power lines between poles, towers, and buildings
  • Climb poles and transmission towers and use truck-mounted buckets to get to equipment
  • Operate power equipment when installing and repairing poles, towers, and lines
  • Follow safety standards and procedures

Telecommunications line installers and repairers typically do the following:

  • Drive work vehicles to job sites
  • Install, maintain, or repair telecommunications equipment
  • Inspect or test lines or cables
  • Lay underground cable, including fiber optic lines, directly in trenches
  • Operate power equipment when installing and repairing poles, towers, and lines
  • Set up service for customers

Every time you turn on your lights, call someone on the phone, watch cable television, or access the Internet, you are connecting to complex networks of physical power lines and cables that provide you with electricity and connect you with the outside world. Line installers and repairers, also known as line workers or linemen, are the people who install and maintain these networks.

Line installers and repairers typically specialize, and the areas in which they specialize depend on the network and industry in which they work:

Electrical power-line installers and repairers install and maintain the power grid--the network of power lines that moves electricity from generating plants to customers. They routinely work with high-voltage electricity, which requires extreme caution. This can range from hundreds of thousands of volts for the long-distance transmission lines that make up the power grid to less than 10,000 volts for distribution lines that supply electricity to homes and businesses.

Line workers who maintain the interstate power grid work in crews that travel to work locations throughout a large region to take care of transmission lines and towers. Workers employed by local utilities work mainly with lower voltage distribution lines, maintaining equipment such as transformers, voltage regulators, and switches. They may also work on traffic lights and street lights.

Telecommunications line installers and repairers install and maintain the lines and cables used by local and long-distance telephone services, cable television, the Internet, and other communications networks. These services use different types of cables, including fiber-optic cables. Unlike metallic cables that carry electricity, fiber-optic cables are made of glass or plastic and transmit signals using light. Working with fiber optics requires special skills, such as the ability to splice and finish off optical cables. Additionally, workers test and troubleshoot cables and networking equipment.

Because these systems are so complicated, many line workers also specialize by duty:

Line installers install new cable. They may work for construction contractors, utilities, or telecommunications companies. They generally start a new job by digging underground trenches or putting up utility poles and towers to carry the wires and cables. They use a variety of construction equipment, including digger derricks, which are trucks equipped with augers and cranes used to dig holes in the ground and set poles in place. Line installers also use trenchers, cable plows, and directional bore machines, which are used to cut openings in the earth to lay underground cables. Once the poles, towers, tunnels, or trenches are ready, line installers string cable along poles and towers or through tunnels and trenches.

Line repairers are employed by utilities and telecommunications companies that maintain existing power and telecommunications lines. Maintenance needs may be identified in a variety of ways, including remote monitoring equipment, inspections by airplane or helicopter, and customer reports of service outages. Line repairers often must replace aging or outdated equipment, so many of these workers have installation duties in addition to their repair duties.

When a problem is reported, line repairers must identify the cause and fix it. This usually involves testing equipment and replacing it as necessary. To work on poles, line installers usually use bucket trucks to raise themselves to the top of the structure, although all line workers must be adept at climbing poles and towers when necessary. Workers use special safety equipment to keep them from falling when climbing utility poles and towers.

Storms and other natural disasters can cause extensive damage to networks of power lines. When a connection goes out, line repairers must work quickly to restore service to customers.


Painting and Coating Workers

Painting and coating workers paint and coat a wide range of products, including cars, jewelry, and candy.

Painting and coating workers typically do the following:

  • Set up and operate machines that paint or coat products
  • Select the paint or coating needed for the job 
  • Clean and prepare products to be painted or coated
  • Determine the required flow of paint and the quality of the coating 
  • Clean and maintain tools and equipment

Millions of items ranging from cars to candy are covered by paint, plastic, varnish, chocolate, or some other type of coating. Painting or coating is used to make a product more attractive or protect it from the elements. The paint finish on an automobile, for example, makes the vehicle more attractive and provides protection from corrosion.

Before workers begin to apply the paint or other coating, they often need to prepare the surface by sanding or cleaning it carefully to prevent dust from becoming trapped under the paint. Sometimes, masking is required, which involves carefully covering portions of the product with tape and paper.

After the product is prepared, workers may use a number of techniques to apply the paint or coating. Perhaps the most straightforward technique is dipping an item in a large vat of paint or some other coating. Spraying products with a solution of paint or another coating is also common. Some factories use automated painting systems.

The following are types of painting and coating workers:

Dippers use power hoists to immerse products in vats of paint, liquid plastic, or other solutions. This technique is commonly used for small parts in electronic equipment, such as cell phones.

Spray machine operators use spray guns to coat metal, wood, ceramic, fabric, paper, and food products with paint and other coating solutions.

Coating, painting, and spraying machine setters, operators, and tenders position the spray guns, set the nozzles, and synchronize the action of the guns with the speed of the conveyor carrying products through the machine and through drying ovens. During the operation of the painting machines, these workers tend the equipment, watch gauges on the control panel, and check products to ensure that they are being painted evenly. The operator may use a manual spray gun to “touch up” flaws.

Painting, coating, and decorating workers paint, coat, or decorate products such as furniture, glass, pottery, toys, cakes, and books. Some workers coat confectionery, bakery, and other food products with melted chocolate, cheese, oils, sugar, or other substances. Paper is often coated to give it its gloss. Silver, tin, and copper solutions are frequently sprayed on glass to make mirrors.

Transportation equipment painters are the best known group of painting and coating workers. There are three major specialties:

<p style=" margin-left: 20.0px;">Transportation equipment workers who refinish old or damaged cars, trucks, and buses in automotive body repair and paint shops normally apply paint by hand with a controlled spray gun. Those who work in repair shops are among the most highly skilled manual spray operators: They perform intricate, detailed work and mix paints to match the original color, a task that is especially difficult if the color has faded. Preparing an old car is similar to painting other metal objects.

<p style=" margin-left: 20.0px;">Transportation equipment painters who work on new cars oversee several automated steps. A modern car is first dipped in an anticorrosion bath, coated with colored paint, and then painted in several coats of clear paint to prevent damage to the colored paint.

<p style=" margin-left: 20.0px;">Other transportation equipment painters either paint equipment too large to paint automatically--such as ships or giant construction equipment--or do touchup work to fix flaws in the paint caused by damage either during assembly or during the automated painting process.


Electrical and Electronics Engineers

Electrical engineers design, develop, test, and supervise the manufacturing of electrical equipment such as electric motors, radar and navigation systems, communications systems, or power generation equipment. Electrical engineers also design the electrical systems of automobiles and aircraft.

Electronics engineers design and develop electronic equipment such as broadcast and communications systems, from portable music players to global positioning systems (GPS). Many also work in areas closely related to computer hardware.

Electrical engineers typically do the following:

  • Design new ways to use electrical power to develop or improve products
  • Do detailed calculations to compute manufacturing, construction, and installation standards and specifications
  • Direct manufacturing, installing, and testing to ensure that the product as built meets specifications and codes
  • Investigate complaints from customers or the public, evaluate problems, and recommend solutions
  • Work with project managers on production efforts to ensure projects are completed satisfactorily, on time, and within budget

Electronics engineers typically do the following:

  • Design electronic components, software, products, or systems for commercial, industrial, medical, military, or scientific applications
  • Analyze electrical system requirements, capacity, cost, and customer needs and then develop a system plan
  • Develop maintenance and testing procedures for electronic components and equipment
  • Evaluate systems and recommend repair or design modifications
  • Inspect electronic equipment, instruments, and systems to make sure they meet safety standards and applicable regulations
  • Plan and develop applications and modifications for electronic properties used in parts and systems to improve technical performance

Electronics engineers who work for the federal government research, develop, and evaluate electronic devices used in diverse technologies, such as aviation, computing, transportation, and manufacturing. They work on federal electronic devices and systems, including satellites, flight systems, radar and sonar systems, and communications systems.

The work of electrical engineers and electronics engineers is often similar. Both use engineering and design software and equipment to do engineering tasks. Both types of engineers must also work with other engineers to discuss existing products and possibilities for engineering projects.

Engineers whose work is related exclusively to computer hardware are considered computer hardware engineers. For more information about this occupation, see the profile on computer hardware engineers.


Mechanical Engineers

Mechanical engineering is one of the broadest engineering disciplines. Mechanical engineers research, design, develop, build, and test mechanical devices, including tools, engines, and machines.

Mechanical engineers typically do the following:

  • Analyze problems to see how a mechanical device might help solve the problem
  • Design or redesign mechanical devices, creating blueprints so the device can be built
  • Develop a prototype of the device and test the prototype
  • Analyze the test results and change the design as needed
  • Oversee the manufacturing process for the device

Mechanical engineers use many types of tools, engines, and machines. Examples include the following:

  • Power-producing machines such as electric generators, internal combustion engines, and steam and gas turbines
  • Power-using machines, such as refrigeration and air-conditioning
  • Industrial production equipment, including robots used in manufacturing
  • Other machines inside buildings, such as elevators and escalators
  • Machine tools and tools for other engineers
  • Material-handling systems, such as conveyor systems and automated transfer stations

Like other engineers, mechanical engineers use computers extensively. Computers help mechanical engineers to do the following:

  • Produce and analyze designs
  • Simulate and test how a machine is likely to work
  • Generate specifications for parts
  • Monitor the quality of products
  • Control manufacturing and production

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