Bullseye Plumbing

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Plumbers, Pipefitters, and Steamfitters

Plumbers, pipefitters, and steamfitters install and repair pipes that carry water, steam, air, or other liquids or gases to and in businesses, homes, and factories.

Plumbers, pipefitters, and steamfitters typically do the following:

  • Install pipes and fixtures
  • Study blueprints and follow state and local building codes
  • Determine the amount of material and type of equipment needed
  • Inspect and test installed pipe systems and pipelines
  • Troubleshoot and repair systems that are not working
  • Replace worn parts

Although plumbers, pipefitters, and steamfitters are three distinct specialties, their duties are often similar. For example, they all install pipes and fittings that carry water, steam, air, or other liquids or gases. They connect pipes, determine the necessary materials for a job, and perform pressure tests to ensure a pipe system is airtight and watertight.

Plumbers, pipefitters, and steamfitters install, maintain, and repair many different types of pipe systems. Some of these systems carry water, dispose of waste, supply gas to ovens, or heat and cool buildings. Other systems, such as those in power plants, carry the steam that powers huge turbines. Pipes also are used in manufacturing plants to move acids, gases, and waste byproducts through the production process.

Master plumbers on construction jobs may be involved with developing blueprints that show where all the pipes and fixtures will go. Their input helps ensure that a structure's plumbing meets building codes, stays within budget, and works well with the location of other features, such as electric wires.

Plumbers and fitters may use many different materials and construction techniques, depending on the type of project. Residential water systems, for example, use copper, steel, and plastic pipe that one or two plumbers can install. Power-plant water systems, by contrast, are made of large steel pipes that usually take a crew of pipefitters to install. Some workers install stainless steel pipes on dairy farms and in factories, mainly to prevent contamination.

Plumbers and fitters sometimes cut holes in walls, ceilings, and floors. With some pipe systems, workers may hang steel supports from ceiling joists to hold the pipe in place. Because pipes are seldom manufactured to the exact size or length, plumbers and fitters measure and then cut and bend lengths of pipe as needed. Their tools include saws, pipe cutters, and pipe-bending machines.

They then connect the pipes, using methods that vary by type of pipe. For example, copper pipe is joined with solder, but steel pipe is often screwed together.

In addition to installation and repair work, journey- and master-level plumbers, pipefitters, and steamfitters often direct apprentices and helpers.

Following are examples of occupational specialties:

Plumbers install and repair water, drainage, and gas pipes in homes, businesses, and factories. They install and repair large water lines, such as those that supply water to buildings, and smaller ones, including ones that supply water to refrigerators. Plumbers also install plumbing fixtures--bathtubs, showers, sinks, and toilets--and appliances such as dishwashers, garbage disposals, and water heaters. They also fix plumbing problems. For example, when a pipe is clogged or leaking, plumbers remove the clog or replace the pipe. Some plumbers maintain septic systems, the large, underground holding tanks that collect waste from houses not connected to a city or county's sewer system.

Pipefitters install and maintain pipes that carry chemicals, acids, and gases. These pipes are mostly in manufacturing, commercial, and industrial settings. They often install and repair pipe systems in power plants, as well as heating and cooling systems in large office buildings. Some pipefitters specialize:

  • Gasfitters install pipes that provide clean oxygen to patients in hospitals.
  • Sprinklerfitters install and repair fire sprinkler systems in businesses, factories, and residential buildings.
  • Steamfitters installpipe systems that move steam under high pressure. Most steamfitters work at campus and natural gas power plants where heat and electricity is generated, but others work in factories that use high-temperature steam pipes.

Boilermakers

Boilermakers assemble, install, and repair boilers, closed vats, and other large vessels or containers that hold liquids and gases.

Boilermakers typically do the following:

  • Use blueprints to determine locations, positions, or dimensions of parts
  • Install small premade boilers into buildings and manufacturing facilities
  • Lay out prefabricated parts of larger boilers before assembling them
  • Assemble boiler tanks, often using robotic or automatic welders
  • Test and inspect boiler systems for leaks or defects
  • Clean vats using scrapers, wire brushes, and cleaning solvents
  • Replace or repair broken valves, pipes, or joints, using hand and power tools, gas torches, and welding equipment

Boilers, tanks, and vats are used in many buildings, factories, and ships. Boilers heat water or other fluids under extreme pressure to generate electric power and to provide heat. Large tanks and vats are used to store and process chemicals, oil, beer, and hundreds of other products.

Boilers are made out of steel, iron, copper, or stainless steel. Manufacturers are increasingly automating the production of boilers to improve the quality of these vessels. However, boilermakers still use many tools in making or repairing boilers. For example, they use hand and power tools or flame cutting torches to cut pieces for a boiler. To bend the pieces into shape and accurately line them up, boilermakers use plumb bobs, levels, wedges, and turnbuckles.

If the plate sections are very large, large cranes lift the parts into place. Once they have the parts lined up, they use metalworking machinery and other tools to remove irregular edges so the parts fit together properly. They join the parts by bolting, welding, or riveting them together.

In addition to installing and maintaining boilers and other vessels, boilermakers help erect and repair air pollution equipment, blast furnaces, water treatment plants, storage and process tanks, and smokestacks. Boilermakers also install refractory brick and other heat-resistant materials in fireboxes or pressure vessels. Some install and maintain the huge pipes used in dams to send water to and from hydroelectric power generation turbines.

Because boilers last a long time--sometimes 50 years or more--boilermakers must regularly maintain them and upgrade parts. They frequently inspect fittings, feed pumps, safety and check valves, water and pressure gauges, and boiler controls.


Water and Wastewater Treatment Plant and System Operators

Water and wastewater treatment plant and system operators manage a system of machines, often through the use of control boards, to transfer or treat water or wastewater.

Water and wastewater treatment plant and system operators typically do the following:

  • Add chemicals, such as ammonia, chlorine, or lime, to disinfect water or other liquids
  • Inspect equipment on a regular basis
  • Monitor operating conditions, meters, and gauges
  • Collect and test water and sewage samples
  • Record meter and gauge readings and operational data
  • Operate equipment to purify and clarify water or to process or dispose of sewage
  • Clean and maintain equipment, tanks, filter beds, and other work areas
  • Stay current on U.S. Environmental Protection Agency regulations
  • Ensure safety standards are met

It takes a lot of work to get water from natural sources--reservoirs, streams, and groundwater--into our taps. Similarly, it is a complicated process to convert the wastewater in our drains and sewers into a form that is safe to release into the environment.

The specific duties of plant operators depend on the type and size of the plant. In a small plant, one operator may be responsible for maintaining all of the systems. In large plants, multiple operators work the same shifts and are more specialized in their duties, often relying on computerized systems to help them monitor plant processes.

Occasionally, operators must work during emergencies. For example, weather conditions may cause large amounts of storm water or wastewater to flow into sewers, exceeding a plant's capacity. Emergencies also may be caused by malfunctions within a plant, such as chemical leaks or oxygen deficiencies. Operators are trained in emergency management procedures and use safety equipment to protect their health, as well as that of the public.

Water treatment plant and system operators work in water treatment plants. Fresh water is pumped from wells, rivers, streams, and reservoirs to water treatment plants, where it is treated and distributed to customers. Water treatment plant and system operators run the equipment, control the processes, and monitor the plants that treat water to make it safe to drink.

Wastewater treatment plant and system operators do similar work to remove pollutants from domestic and industrial waste. Used water, also known as wastewater, travels through sewage pipes to treatment plants where it is treated and either returned to streams, rivers, and oceans, or used for irrigation.


Cement Masons and Terrazzo Workers

Cement masons pour, smooth, and finish concrete floors, sidewalks, roads, and curbs. Using a cement mixture, terrazzo workers create durable and decorative surfaces for floors and stairways.

Cement masons typically do the following:

  • Set the forms that hold concrete in place
  • Install reinforcing rebar or mesh wire to strengthen the concrete
  • Signal truck drivers to facilitate the pouring of concrete
  • Spread, level, and smooth concrete, using a trowel, float, or screed
  • Mold expansion joints and edges
  • Monitor curing (hardening) to ensure a durable, smooth, and uniform finish
  • Apply sealants or waterproofing to protect concrete

Terrazzo workers typically do the following (in addition to what cement masons do):

  • Measure ingredients for terrazzo
  • Blend a marble chip mixture that may have colors in it 
  • Grind and polish surfaces for a smooth, lustrous look

Concrete is one of the most common and durable materials used in construction. Once set, concrete--a mixture of cement, sand, gravel, and water--becomes the foundation for everything from decorative patios and floors to huge dams or miles of roadways.

The following are types of cement masons and terrazzo workers:

Cement masons and concrete finishers place and finish concrete. They may color concrete surfaces, expose aggregate (small stones) in walls and sidewalks, or make concrete beams, columns, and panels.

Throughout the process of pouring, leveling, and finishing concrete, cement masons must monitor how the wind, heat, or cold affects the curing of the concrete. They must have a thorough knowledge of the characteristics of concrete so that, by using sight and touch, they can determine what is happening to the concrete and take measures to prevent defects.

Terrazzo workers and finishers create decorative walkways, floors, patios, and panels. Although much of the preliminary work in pouring, leveling, and finishing concrete is similar to that of cement masons, terrazzo workers create more decorative finishes by blending a fine marble chip into the cement, which is often colored. Once the terrazzo is thoroughly set, workers correct any depressions or imperfections with a grinder to create a smooth, uniform finish.


Brickmasons, Blockmasons, and Stonemasons

Brickmasons, blockmasons, and stonemasons (or, simply, masons) use bricks, concrete blocks, and natural stones to build fences, walkways, walls, and other structures.

Masons typically do the following:

  • Read blueprints or drawings to calculate materials needed
  • Lay out patterns or foundations, using a straightedge
  • Break or cut bricks, stones, or blocks to their appropriate size
  • Mix mortar or grout and spread it onto a slab or foundation
  • Lay bricks, blocks, or stones according to plans
  • Clean excess mortar with trowels and other handtools
  • Construct corners with a corner pole or by building a corner pyramid
  • Ensure that a structure is perfectly vertical and horizontal, using a plumb bob and level
  • Clean and polish surfaces with hand or power tools
  • Fill expansion and contraction joints with the appropriate caulking materials

The following are common types of masons:

Brickmasons and blockmasons--who often are called bricklayers--build and repair walls, floors, partitions, fireplaces, chimneys, and other structures with brick, precast masonry panels, concrete block, and other masonry materials.

Pointing, cleaning, and caulking workers repair brickwork, particularly on older structures on which mortar has come loose. Special care must be taken not to damage the structural integrity or the existing bricks.

Refractory masons are brickmasons who specialize in installing firebrick and refractory tile in high-temperature boilers, furnaces, cupolas, ladles, and soaking pits in industrial establishments. Most of these workers are employed in steel mills, where molten materials flow on refractory beds from furnaces to rolling machines. They also are employed at oil refineries, glass furnaces, incinerators, and other locations with manufacturing processes that require high temperatures.

Stonemasons build stone walls, as well as set stone exteriors and floors. They work with two types of stone: natural-cut stone, such as marble, granite, and limestone; and artificial stone, made from concrete, marble chips, or other masonry materials. Using a special hammer or a diamond-blade saw, workers cut stone to make various shapes and sizes. Some stonemasons specialize in setting marble, which is similar to setting large pieces of stone.


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