Industrial Engineers

Industrial engineers find ways to eliminate wastefulness in production processes. They devise efficient ways to use workers, machines, materials, information, and energy to make a product or provide a service.

Industrial engineers typically do the following:

  • Review production schedules, engineering specifications, process flows, and other information to understand manufacturing and service methods and activities
  • Figure out how to manufacture parts or products or deliver services with maximum efficiency
  • Develop management control systems to make financial planning and cost analysis more efficient
  • Enact quality control procedures to resolve production problems or minimize costs
  • Work with customers and management to develop standards for design and production
  • Design control systems to coordinate activities and production planning to ensure that products meet quality standards
  • Confer with clients about product specifications, vendors about purchases, management personnel about manufacturing capabilities, and staff about the status of projects

Industrial engineers apply their skills to many different situations from manufacturing to business administration. For example, they design systems for

  • moving heavy parts within manufacturing plants
  • getting goods from a company to customers, including finding the most profitable places to locate manufacturing or processing plants
  • evaluating how well people do their jobs
  • paying workers

In all these different projects, industrial engineers focus on how get the work done most efficiently, balancing many factors--such as time, number of workers needed, actions workers need to take, achieving the end with no errors, technology that is available, workers' safety, environmental concerns, and cost.

To find ways to reduce waste and improve performance, industrial engineers first study product requirements carefully. Then they use mathematical methods and models to design manufacturing and information systems to meet those requirements most efficiently.


Mechanical Engineers

Mechanical engineering is one of the broadest engineering disciplines. Mechanical engineers research, design, develop, build, and test mechanical devices, including tools, engines, and machines.

Mechanical engineers typically do the following:

  • Analyze problems to see how a mechanical device might help solve the problem
  • Design or redesign mechanical devices, creating blueprints so the device can be built
  • Develop a prototype of the device and test the prototype
  • Analyze the test results and change the design as needed
  • Oversee the manufacturing process for the device

Mechanical engineers use many types of tools, engines, and machines. Examples include the following:

  • Power-producing machines such as electric generators, internal combustion engines, and steam and gas turbines
  • Power-using machines, such as refrigeration and air-conditioning
  • Industrial production equipment, including robots used in manufacturing
  • Other machines inside buildings, such as elevators and escalators
  • Machine tools and tools for other engineers
  • Material-handling systems, such as conveyor systems and automated transfer stations

Like other engineers, mechanical engineers use computers extensively. Computers help mechanical engineers to do the following:

  • Produce and analyze designs
  • Simulate and test how a machine is likely to work
  • Generate specifications for parts
  • Monitor the quality of products
  • Control manufacturing and production

Civil Engineers

Civil engineers design and supervise large construction projects, including roads, buildings, airports, tunnels, dams, bridges, and systems for water supply and sewage treatment.

Civil engineers typically do the following:

  • Analyze survey reports, maps, and other data to plan projects
  • Consider construction costs, government regulations, potential environmental hazards, and other factors in planning stages
  • Test soils to determine the adequacy and strength of foundations
  • Test building materials, such as concrete, asphalt, or steel, for use in particular projects
  • Provide cost estimates for materials, equipment, or labor to determine a project's economic feasibility
  • Use design software to plan and design transportation systems, hydraulic systems, and structures in line with industry and government standards
  • Oversee, or participate in, surveying to establish reference points, grades, and elevations to guide construction
  • Present their findings to the public on topics such as bid proposals, environmental impact statements, or property descriptions

Many civil engineers hold supervisory or administrative positions ranging from supervisor of a construction site to city engineer. Others work in design, construction, research, and teaching. They work with others on projects and may be assisted by civil engineering technicians and technologists.

The federal government employs about 12,100 civil engineers to do many of the same things done in private industry, except that the federally employed civil engineers may also inspect projects to be sure that they comply with regulations.

Civil engineers work on complex projects, so they usually specialize in one of several areas.

Geotechnical engineers work to make sure that foundations are solid. They focus on how structures built by civil engineers, such as buildings and tunnels, interact with the earth (including soil and rock). Additionally, they design and plan for slopes, retaining walls, and tunnels.

Structural engineers design and assess major projects, such as bridges or dams, to ensure their strength and durability.

Transportation engineers plan and design everyday systems, such as streets and highways, but they also plan larger projects, such as airports, ports, and harbors.


Health and Safety Engineers

Health and safety engineers develop procedures and design systems to keep people from getting sick or injured and to keep property from being damaged. They combine a knowledge of health or safety and of systems engineering to make sure that chemicals, machinery, software, furniture, and other products are not going to cause harm to people or buildings.

Health and safety engineers typically do the following:

  • Review plans and specifications for new machinery or equipment to make sure it meets safety requirements
  • Inspect facilities, machinery, and safety equipment to identify and correct potential hazards
  • Evaluate the effectiveness of various industrial control mechanisms
  • Ensure that a building or product complies with health and safety regulations, especially after an inspection that required changes
  • Install safety devices on machinery or direct the installation of these devices
  • Review employee safety programs and recommend improvements
  • Maintain and apply their knowledge of current policies, regulations, and industrial processes

Health and safety engineers also investigate industrial accidents, injuries, or occupational diseases to determine their causes and to see whether they could have been or can be prevented. They interview employers and employees to learn about work environments and incidents leading up to accidents or injuries. They also evaluate the corrections that were made to remedy violations found during health inspections.

Health and safety engineers are also active in two related fields: industrial hygiene and occupational hygiene. 

In industrial hygiene, they focus on the effects of chemical, physical, and biological agents. They recognize, evaluate, and control these agents to keep people from getting sick or injured. For example, they might anticipate that a particular manufacturing process will give off a potentially harmful chemical and recommend either a change to the process or a way to contain and control the chemical.  

In occupational hygiene, health and safety engineers investigate the environment in which people work and use science and engineering to recommend changes to keep workers from being exposed to sickness or injuries. They help employers and employees understand the risks and improve working conditions and working practices. For example, they might observe that the noise level in a factory is likely to cause short-term and long-term harm to workers and recommend ways to reduce the noise level through changes to the building or by having workers wear strong headphones.

Health and safety engineering is a broad field covering many activities. The following are specific types of health and safety engineers:

Aerospace safety engineers work on missiles, radars, and satellites to make sure that they function safely as designed.

Fire prevention and protection engineers design fire prevention systems for all kinds of buildings. They often work for architects during the design phase of new buildings or renovations. They must be licensed, and they must keep up with changes in fire codes and regulations.

Product safety engineers investigate the causes of accidents or injuries that might have resulted from the use or misuse of a product. They propose solutions to reduce or eliminate any safety issues associated with products. They also participate in the design phase of new products to prevent injuries, illnesses, or property damage that could occur with the use of the product.

Systems safety engineers work in many fields, including aerospace, and are moving into new fields, such as software safety, medical safety, and environmental safety. These engineers take a systemic approach to identify hazards in these new fields so that accidents and injuries can be avoided.

For information on health and safety engineers who work in mines, see the profile on mining and geological engineers.


Electrical and Electronics Engineers

Electrical engineers design, develop, test, and supervise the manufacturing of electrical equipment such as electric motors, radar and navigation systems, communications systems, or power generation equipment. Electrical engineers also design the electrical systems of automobiles and aircraft.

Electronics engineers design and develop electronic equipment such as broadcast and communications systems, from portable music players to global positioning systems (GPS). Many also work in areas closely related to computer hardware.

Electrical engineers typically do the following:

  • Design new ways to use electrical power to develop or improve products
  • Do detailed calculations to compute manufacturing, construction, and installation standards and specifications
  • Direct manufacturing, installing, and testing to ensure that the product as built meets specifications and codes
  • Investigate complaints from customers or the public, evaluate problems, and recommend solutions
  • Work with project managers on production efforts to ensure projects are completed satisfactorily, on time, and within budget

Electronics engineers typically do the following:

  • Design electronic components, software, products, or systems for commercial, industrial, medical, military, or scientific applications
  • Analyze electrical system requirements, capacity, cost, and customer needs and then develop a system plan
  • Develop maintenance and testing procedures for electronic components and equipment
  • Evaluate systems and recommend repair or design modifications
  • Inspect electronic equipment, instruments, and systems to make sure they meet safety standards and applicable regulations
  • Plan and develop applications and modifications for electronic properties used in parts and systems to improve technical performance

Electronics engineers who work for the federal government research, develop, and evaluate electronic devices used in diverse technologies, such as aviation, computing, transportation, and manufacturing. They work on federal electronic devices and systems, including satellites, flight systems, radar and sonar systems, and communications systems.

The work of electrical engineers and electronics engineers is often similar. Both use engineering and design software and equipment to do engineering tasks. Both types of engineers must also work with other engineers to discuss existing products and possibilities for engineering projects.

Engineers whose work is related exclusively to computer hardware are considered computer hardware engineers. For more information about this occupation, see the profile on computer hardware engineers.


Hancock Claims ConsultantsU.S. Forensic