Water and Wastewater Treatment Plant and System Operators

Water and wastewater treatment plant and system operators manage a system of machines, often through the use of control boards, to transfer or treat water or wastewater.

Water and wastewater treatment plant and system operators typically do the following:

  • Add chemicals, such as ammonia, chlorine, or lime, to disinfect water or other liquids
  • Inspect equipment on a regular basis
  • Monitor operating conditions, meters, and gauges
  • Collect and test water and sewage samples
  • Record meter and gauge readings and operational data
  • Operate equipment to purify and clarify water or to process or dispose of sewage
  • Clean and maintain equipment, tanks, filter beds, and other work areas
  • Stay current on U.S. Environmental Protection Agency regulations
  • Ensure safety standards are met

It takes a lot of work to get water from natural sources--reservoirs, streams, and groundwater--into our taps. Similarly, it is a complicated process to convert the wastewater in our drains and sewers into a form that is safe to release into the environment.

The specific duties of plant operators depend on the type and size of the plant. In a small plant, one operator may be responsible for maintaining all of the systems. In large plants, multiple operators work the same shifts and are more specialized in their duties, often relying on computerized systems to help them monitor plant processes.

Occasionally, operators must work during emergencies. For example, weather conditions may cause large amounts of storm water or wastewater to flow into sewers, exceeding a plant's capacity. Emergencies also may be caused by malfunctions within a plant, such as chemical leaks or oxygen deficiencies. Operators are trained in emergency management procedures and use safety equipment to protect their health, as well as that of the public.

Water treatment plant and system operators work in water treatment plants. Fresh water is pumped from wells, rivers, streams, and reservoirs to water treatment plants, where it is treated and distributed to customers. Water treatment plant and system operators run the equipment, control the processes, and monitor the plants that treat water to make it safe to drink.

Wastewater treatment plant and system operators do similar work to remove pollutants from domestic and industrial waste. Used water, also known as wastewater, travels through sewage pipes to treatment plants where it is treated and either returned to streams, rivers, and oceans, or used for irrigation.


Material Moving Machine Operators

Material moving machine operators use machinery to transport various objects. Some operators move construction materials around building sites or earth around a mine. Others move goods around a warehouse or onto and off of container ships.

Material moving machine operators typically do the following:

  • Control equipment with levers, wheels, or foot pedals
  • Move material according to a plan or schedule they receive from their superiors
  • Set up and inspect material moving equipment
  • Make minor repairs to their equipment
  • Record the material they have moved and where they moved it from and to

In warehouse environments, most material moving machine operators use forklifts and conveyor belts. Automated sensors and tags are increasingly used to keep track of merchandise, allowing operators to work faster.

In warehouses, operators usually work closely with hand material movers. For more information, see the profile on hand laborers and material movers.

Many operators work for underground and surface mining companies. They help to dig or expose the mine, remove the earth and rock, and extract the ore and other mined materials.

In construction, material movers remove earth to clear space for buildings. Some work on a building site for the entire length of the construction project. For example, material moving machine operators often help to construct high-rise buildings by transporting materials to workers far above ground level.

The following are types of material moving machine operators:

Industrial truck and tractor operators drive trucks and tractors that move materials around warehouses, storage yards, or worksites. These trucks, often called forklifts, have a lifting mechanism and forks, which makes them useful for moving heavy and large objects. Some industrial truck and tractor operators drive tractors that pull trailers loaded with material around factories or storage areas.

Excavating and loading machine and dragline operators use machines equipped with scoops or shovels. They dig sand, earth, or other materials and load them onto conveyors for transport elsewhere. Most of these operators work in construction or mining industries.

Dredge operators excavate waterways. They remove sand, gravel, or rock from harbors or lakes to help prevent erosion and improve trade. Removing these materials helps maintain navigable waterways and allows larger ships to use more ports. Dredging is also used to help restore wetlands and maintain beaches.

Underground mining loading machine operators load coal, ore, and other rocks onto shuttles, mine cars, or conveyors for transport from a mine to the surface. These workers generally work underground in mines. They may use power shovels, hoisting engines equipped with scrapers or scoops, and automatic gathering arms that move materials onto a conveyor.

Crane and tower operators use tower and cable equipment to lift and move materials, machinery, or other heavy objects. Operators extend and retract horizontal arms and lower and raise hooks attached to cables at the end of their crane or tower. Operators are usually guided by other workers on the ground using hand signals or a radio. Most crane and tower operators work at construction sites or major ports, where they load and unload cargo. Some also work in iron and steel mills. 

Hoist and winch operators, also called derrick operators or hydraulic boom operators, control the movement of platforms, cables, and cages that transport workers or materials for industrial operations, such as constructing a high-rise building. Many of these operators raise platforms up far above the ground. Most work in manufacturing or construction industries. For more information about rig derrick equipment workers, see the profile on oil and gas workers.

Conveyor operators and tenders control conveyor systems that move materials on an automatic belt. They move materials to and from places such as building sites, storage areas, and vehicles.


Boilermakers

Boilermakers assemble, install, and repair boilers, closed vats, and other large vessels or containers that hold liquids and gases.

Boilermakers typically do the following:

  • Use blueprints to determine locations, positions, or dimensions of parts
  • Install small premade boilers into buildings and manufacturing facilities
  • Lay out prefabricated parts of larger boilers before assembling them
  • Assemble boiler tanks, often using robotic or automatic welders
  • Test and inspect boiler systems for leaks or defects
  • Clean vats using scrapers, wire brushes, and cleaning solvents
  • Replace or repair broken valves, pipes, or joints, using hand and power tools, gas torches, and welding equipment

Boilers, tanks, and vats are used in many buildings, factories, and ships. Boilers heat water or other fluids under extreme pressure to generate electric power and to provide heat. Large tanks and vats are used to store and process chemicals, oil, beer, and hundreds of other products.

Boilers are made out of steel, iron, copper, or stainless steel. Manufacturers are increasingly automating the production of boilers to improve the quality of these vessels. However, boilermakers still use many tools in making or repairing boilers. For example, they use hand and power tools or flame cutting torches to cut pieces for a boiler. To bend the pieces into shape and accurately line them up, boilermakers use plumb bobs, levels, wedges, and turnbuckles.

If the plate sections are very large, large cranes lift the parts into place. Once they have the parts lined up, they use metalworking machinery and other tools to remove irregular edges so the parts fit together properly. They join the parts by bolting, welding, or riveting them together.

In addition to installing and maintaining boilers and other vessels, boilermakers help erect and repair air pollution equipment, blast furnaces, water treatment plants, storage and process tanks, and smokestacks. Boilermakers also install refractory brick and other heat-resistant materials in fireboxes or pressure vessels. Some install and maintain the huge pipes used in dams to send water to and from hydroelectric power generation turbines.

Because boilers last a long time--sometimes 50 years or more--boilermakers must regularly maintain them and upgrade parts. They frequently inspect fittings, feed pumps, safety and check valves, water and pressure gauges, and boiler controls.


Heating, Air Conditioning, and Refrigeration Mechanics and Installers

Heating, air conditioning, and refrigeration mechanics and installers--often referred to as HVACR technicians--work on heating, ventilation, cooling, and refrigeration systems that control the air quality in many types of buildings.

Heating, air conditioning, and refrigeration mechanics and installers typically do the following:

  • Travel to worksites
  • Follow blueprints or other design specifications to install or repair HVACR systems
  • Connect systems to fuel and water supply lines, air ducts, and other components
  • Install electrical wiring and controls and test for proper operation
  • Inspect and maintain customers' HVACR systems
  • Test individual components to determine necessary repairs
  • Repair or replace worn or defective parts

Heating and air conditioning systems control the temperature, humidity, and overall air quality in homes, businesses, and other buildings. By providing a climate controlled environment, refrigeration systems make it possible to store and transport food, medicine, and other perishable items.

Although trained to do all three, HVACR technicians sometimes work strictly with heating, air conditioning, or refrigeration systems. They also may specialize in certain types of HVACR equipment, such as water-based heating systems, solar panels, or commercial refrigeration.

Depending on the task, HVACR technicians use many different tools. For example, they often use screwdrivers, wrenches, pipe cutters and other basic handtools when installing systems. To test or install complex system components, technicians may use more sophisticated tools, such as carbon monoxide testers, voltmeters, combustion analyzers, and acetylene torches.

When working on air conditioning and refrigeration systems, technicians must follow government regulations regarding the conservation, recovery, and recycling of refrigerants. This often entails proper handling and disposal of fluids.  

Some HVACR technicians sell service contracts to their clients, providing regular maintenance of heating and cooling systems.

Other craft workers sometimes help install or repair cooling and heating systems. For example, on a large air conditioning installation job, especially one in which workers are covered by union contracts, ductwork might be done by sheet metal workers and duct installers, or electrical work by electricians. In addition, home appliance repairers usually service window air conditioners and household refrigerators. For more information on these occupations, see the profiles on sheet metal workers, electricians, or home appliance repairers.


Construction Equipment Operators

Construction equipment operators drive, maneuver, or control the heavy machinery used to construct roads, bridges, buildings, and other structures.

Construction equipment operators typically do the following:

  • Check to make sure that equipment functions properly
  • Clean, maintain, and make basic repairs to equipment
  • Report malfunctions to supervisors
  • Move levers, push pedals, or turn valves to activate power equipment
  • Drive and maneuver equipment
  • Coordinate machine actions with crew members in response to hand or audio signals
  • Ensure that safety standards are met

Construction equipment operators use machinery to move construction materials, earth, and other heavy materials at construction sites and mines. They operate equipment that clears and grades land to prepare it for construction of roads, bridges, and buildings, as well as airport runways, power generation facilities, dams, levees, and other structures.

The following are types of construction equipment operators:

Operating engineers and other construction equipment operators work with one or several types of power construction equipment. They may operate excavation and loading machines equipped with scoops, shovels, or buckets that dig sand, gravel, earth, or similar materials. In addition to operating the familiar bulldozer, they operate trench excavators, road graders, and similar equipment. Sometimes, they may drive and control industrial trucks or tractors equipped with forklifts or booms for lifting materials. They also may operate and maintain air compressors, pumps, and other power equipment at construction sites.

Paving and surfacing equipment operators control the machines that spread and level asphalt or spread and smooth concrete for roadways or other structures. Paving and surfacing equipment operators may specialize further:

  • Asphalt spreader operators turn valves to regulate the temperature of asphalt and the flow of asphalt onto the roadbed. They must ensure that the machine distributes the paving material evenly, and they also must ensure that there is a constant flow of asphalt into the hopper.
  • Concrete paving machine operators control levers and turn handwheels to move attachments that spread, vibrate, and level wet concrete. They must watch the surface of the concrete carefully to identify low spots into which workers must add concrete.
  • Tamping equipment operators use machines that compact earth and other fill materials for roadbeds or other construction sites. They also may operate machines with interchangeable hammers to cut or break up old pavement and drive guardrail posts into the ground.

Piledriver operators use large machines mounted on skids, barges, or cranes to hammer piles into the ground. Piles are long, heavy beams of wood or steel driven into the ground to support retaining walls, bridges, piers, or building foundations. Some piledriver operators work on offshore oil rigs.

Some workers operate cranes to move construction materials. For more information on these workers, see the profile on material moving machine operators.


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