Captain Drywall

Plasterers and stucco masons apply coats of plaster or stucco to walls, ceilings, or partitions for functional and decorative purposes. Some workers apply ornamental plaster.

Plasterers and stucco masons typically do the following:

• Clean and prepare surfaces
• Nail a wire mesh to the surface to ensure the plaster or stucco stays in place
• Mix plaster and stucco to desired consistency
• Apply two or three coats of plaster or stucco using trowels, brushes, or spray guns
• Rough the undercoat surface with a scratcher so the finish coat will stick
• Create decorative textures using brushes, trowels, sand, or stones
• Apply sealants or waxes to protect the finish and allow for easy cleaning

Plasterers apply coats of plaster to interior walls and ceilings to form fire-resistant and relatively soundproof surfaces. Using trowels, workers spread plaster on solid surfaces, such as concrete block, or supportive wire mesh called lath. They also may apply plaster over drywall to create smooth or textured scratch-resistant finishes. Using molds and a variety of troweling techniques, some plasterers make decorative and ornamental designs, which require special skills and creativity.

Plasterers may also install prefabricated exterior insulation systems over existing walls--for good insulation and interesting architectural effects--and cast ornamental designs in plaster.

Stucco masons usually apply stucco--a mixture of cement, lime, and sand--on building exteriors over wire lath, concrete, or masonry. Stucco masons also may apply other durable plasters, such as polymer-based acrylic finishes, to exterior surfaces. Stucco masons may also embed marble or gravel chips into the finish coat to achieve a pebble-like, decorative finish.

In addition, when required, stucco masons apply insulation to the exterior of new and old buildings. They cover the outer wall with rigid foam insulation board and reinforcing mesh, and then trowel on a base coat.

Plumbers, pipefitters, and steamfitters install and repair pipes that carry water, steam, air, or other liquids or gases to and in businesses, homes, and factories.

Plumbers, pipefitters, and steamfitters typically do the following:

• Install pipes and fixtures
• Study blueprints and follow state and local building codes
• Determine the amount of material and type of equipment needed
• Inspect and test installed pipe systems and pipelines
• Troubleshoot and repair systems that are not working
• Replace worn parts

Although plumbers, pipefitters, and steamfitters are three distinct specialties, their duties are often similar. For example, they all install pipes and fittings that carry water, steam, air, or other liquids or gases. They connect pipes, determine the necessary materials for a job, and perform pressure tests to ensure a pipe system is airtight and watertight.

Plumbers, pipefitters, and steamfitters install, maintain, and repair many different types of pipe systems. Some of these systems carry water, dispose of waste, supply gas to ovens, or heat and cool buildings. Other systems, such as those in power plants, carry the steam that powers huge turbines. Pipes also are used in manufacturing plants to move acids, gases, and waste byproducts through the production process.

Master plumbers on construction jobs may be involved with developing blueprints that show where all the pipes and fixtures will go. Their input helps ensure that a structure's plumbing meets building codes, stays within budget, and works well with the location of other features, such as electric wires.

Plumbers and fitters may use many different materials and construction techniques, depending on the type of project. Residential water systems, for example, use copper, steel, and plastic pipe that one or two plumbers can install. Power-plant water systems, by contrast, are made of large steel pipes that usually take a crew of pipefitters to install. Some workers install stainless steel pipes on dairy farms and in factories, mainly to prevent contamination.

Plumbers and fitters sometimes cut holes in walls, ceilings, and floors. With some pipe systems, workers may hang steel supports from ceiling joists to hold the pipe in place. Because pipes are seldom manufactured to the exact size or length, plumbers and fitters measure and then cut and bend lengths of pipe as needed. Their tools include saws, pipe cutters, and pipe-bending machines.

They then connect the pipes, using methods that vary by type of pipe. For example, copper pipe is joined with solder, but steel pipe is often screwed together.

In addition to installation and repair work, journey- and master-level plumbers, pipefitters, and steamfitters often direct apprentices and helpers.

Following are examples of occupational specialties:

Plumbers install and repair water, drainage, and gas pipes in homes, businesses, and factories. They install and repair large water lines, such as those that supply water to buildings, and smaller ones, including ones that supply water to refrigerators. Plumbers also install plumbing fixtures--bathtubs, showers, sinks, and toilets--and appliances such as dishwashers, garbage disposals, and water heaters. They also fix plumbing problems. For example, when a pipe is clogged or leaking, plumbers remove the clog or replace the pipe. Some plumbers maintain septic systems, the large, underground holding tanks that collect waste from houses not connected to a city or county's sewer system.

Pipefitters install and maintain pipes that carry chemicals, acids, and gases. These pipes are mostly in manufacturing, commercial, and industrial settings. They often install and repair pipe systems in power plants, as well as heating and cooling systems in large office buildings. Some pipefitters specialize:

• Gasfitters install pipes that provide clean oxygen to patients in hospitals.
• Sprinklerfitters install and repair fire sprinkler systems in businesses, factories, and residential buildings.
• Steamfitters installpipe systems that move steam under high pressure. Most steamfitters work at campus and natural gas power plants where heat and electricity is generated, but others work in factories that use high-temperature steam pipes.

Mechanical engineering is one of the broadest engineering disciplines. Mechanical engineers research, design, develop, build, and test mechanical devices, including tools, engines, and machines.

Mechanical engineers typically do the following:

• Analyze problems to see how a mechanical device might help solve the problem
• Design or redesign mechanical devices, creating blueprints so the device can be built
• Develop a prototype of the device and test the prototype
• Analyze the test results and change the design as needed
• Oversee the manufacturing process for the device

Mechanical engineers use many types of tools, engines, and machines. Examples include the following:

• Power-producing machines such as electric generators, internal combustion engines, and steam and gas turbines
• Power-using machines, such as refrigeration and air-conditioning
• Industrial production equipment, including robots used in manufacturing
• Other machines inside buildings, such as elevators and escalators
• Machine tools and tools for other engineers
• Material-handling systems, such as conveyor systems and automated transfer stations

Like other engineers, mechanical engineers use computers extensively. Computers help mechanical engineers to do the following:

• Produce and analyze designs
• Simulate and test how a machine is likely to work
• Generate specifications for parts
• Monitor the quality of products
• Control manufacturing and production

Assemblers and fabricators assemble both finished products and the parts that go into them. They use tools, machines, and their hands to make engines, computers, aircraft, toys, electronic devices, and more.

Assemblers and fabricators typically do the following:

• Read and understand detailed schematics and blueprints
• Use hand tools or machines to assemble parts
• Conduct quality control checks
• Work closely with designers and engineers in product development 

Assemblers and fabricators have an important role in the manufacturing process. They assemble both finished products and the pieces that go into them. The products encompass a full range of manufactured products, including aircraft, toys, household appliances, automobiles, computers, and electronic devices.

Changes in technology have transformed the manufacturing and assembly process. Modern manufacturing systems use robots, computers, programmable motion-control devices, and various sensing technologies. These systems change the way in which goods are made and affect the jobs of those who make them. Advanced assemblers must be able to work with these new technologies and use them to produce goods.

The job of an assembler or fabricator ranges from very easy to very complicated, requiring a range of knowledge and skills. Skilled assemblers putting together complex machines, for example, read detailed schematics or blueprints that show how to assemble the machine. After determining how parts should connect, they use hand or power tools to trim, shim, cut, and make other adjustments to fit components together and align them properly. Once the parts are properly aligned, they connect them with bolts and screws or weld or solder pieces together.

Quality control is important throughout the assembly process, so assemblers look for faulty components and mistakes in the assembly process. They help to fix problems before defective products are made.

Manufacturing techniques are moving away from traditional assembly line systems toward lean manufacturing systems, which use teams of workers to produce entire products or components. Lean manufacturing has changed the nature of the assemblers' duties.

It has become more common to involve assemblers and fabricators in product development. Designers and engineers consult manufacturing workers during the design stage to improve product reliability and manufacturing efficiency. Some experienced assemblers work with designers and engineers to build prototypes or test products.

Although most assemblers and fabricators are classified as team assemblers, others specialize in producing one type of product or do the same or similar tasks throughout the assembly process.

The following are types of assemblers and fabricators:

Aircraft structure, surfaces, rigging, and systems assemblers fit, fasten, and install parts of airplanes, space vehicles, or missiles, such as wings, fuselage, landing gear, rigging and control equipment, or heating and ventilating systems.

Coil winders, tapers, and finishers wind wire coils of electrical components used in a variety of electric and electronic products, including resistors, transformers, generators, and electric motors.

Electrical and electronic equipment assemblers build products such as electric motors, computers, electronic control devices, and sensing equipment. Automated systems have been put in place because many small electronic parts are too small or fragile for human assembly. Much of the remaining work of electrical and electronic assemblers is done by hand during the small-scale production of electronic devices used in all types of aircraft, military systems, and medical equipment. Production by hand requires these workers to use devices such as soldering irons.

Electromechanical equipment assemblers assemble and modify electromechanical devices such as household appliances, computer tomography scanners, or vending machines. The workers use a variety of tools, such as rulers, rivet guns, and soldering irons.

Engine and machine assemblers construct, assemble, or rebuild engines, turbines, and machines used in automobiles, construction and mining equipment, and power generators.

Structural metal fabricators and fitters cut, align, and fit together structural metal parts and may help weld or rivet the parts together.

Fiberglass laminators and fabricators laminate layers of fiberglass on molds to form boat decks and hulls, bodies for golf carts, automobiles, or other products.

Team assemblers work on an assembly line, but they rotate through different tasks, rather than specializing in a single task. The team may decide how the work is assigned and how different tasks are done. Some aspects of lean production, such as rotating tasks and seeking worker input on improving the assembly process, are common to all assembly and fabrication occupations.

Timing device assemblers, adjusters, and calibrators do precision assembling or adjusting of timing devices within very narrow tolerances.

Painters apply paint, stain, and coatings to walls, buildings, bridges, and other structures.

Painters typically do the following:

• Cover floors and furniture with drop-cloths and tarps to protect surfaces
• Remove fixtures such as pictures, door knobs, or electric switch covers
• Put up scaffolding and set up ladders
• Fill holes and cracks with caulk, putty, plaster, or other compounds
• Prepare surfaces by scraping, wire brushing, or sanding to a smooth finish
• Calculate the area to be painted and the amount of paint needed
• Apply primers or sealers so the paint will adhere
• Choose and mix paints and stains to reach desired color and appearance
• Apply paint or other finishes using hand brushes, rollers, or sprayers

Applying paint to interior walls makes surfaces attractive and vibrant. In addition, paints and other sealers protect exterior surfaces from erosion caused by exposure to the weather.

Because there are several ways to apply paint, workers must be able to choose the proper tool for each job, such as the correct roller, power sprayer, and the right size brush. Choosing the right tool typically depends on the surface to be covered and the characteristics of the finish.

A few painters--mainly industrial--must use special safety equipment. For example, painting in confined spaces such as the inside of a large storage tank, requires workers to wear self-contained suits to avoid inhaling toxic fumes. When painting bridges, tall buildings, or oil rigs, painters may work from scaffolding, bosun's chairs, and harnesses to reach work areas.

The following are examples of types of painters:  

Construction painters apply paints, stains, and coatings to interior and exterior walls, new buildings, and other structural surfaces.

Maintenance painters remove old finishes and apply paints, stains, and coatings later in a structure's life. Some painters specialize in painting or coating industrial structures, such as bridges and oil rigs, to prevent corrosion.

Artisan painters specialize in creating distinct finishes by using one of many decorative techniques. One technique is adding glaze for added depth and texture. Other common techniques may include sponging, distressing, rag-rolling, color blocking, and faux finishes. 

Painting and coating workers apply materials to manufactured products, such as furniture, toys and pottery, as well as transportation equipment including trucks, buses, boats, and airplanes. For more information about these painters, see the profile on painting and coating workers.